Why Automation Surges in Prismatic Module PACK Lines

A Prismatic Module PACK Line is an automated production system that processes square-shaped battery cells into modules and assembles them into final energy storage packs (PACKs). It integrates key processes such as cell stacking, laser welding, insulation testing, and End-of-Line (EOL) validation to produce battery units for electric vehicles (EVs), energy storage systems (ESS), and consumer electronics. Driven by demands for higher quality and customization, this technology has evolved from labor-intensive operations to intelligent, flexible automation, where robotics, machine vision, and IoT systems minimize human intervention while maximizing precision and yield.  

Features Driving Automation Growth  

1. Flexibility & Compatibility  

   - Modular design supports cell sizes from 50–360Ah.  

   - Quick-swap tooling enables changeovers in minutes.  

2. Precision Manufacturing  

   - Vision-guided laser welding ensures consistent quality.  

   - Closed-loop testing achieves >99.3% yield.  

3. Digital Intelligence  

   - MES/ERP integration enables predictive maintenance.  

   - AGV-based logistics optimizes material flow.  

 Applications Across Industries  

- Residential ESS, EV batteries, grid storage, and industrial power solutions.  

 How to Select a Prismatic PACK Line  

1. Match technical specs (capacity, speed, testing).  

2. Prioritize modularity for future upgrades.  

3. Assess digital integration (MES/PLM).  

4. Verify supplier support networks.  

 Huiyao Laser: Your Automation Partner  

Huiyao Laser Technology Co., Ltd. provides laser-based automation for battery manufacturing, offering:  

- Laser welding/cleaning systems.  

- Customizable PACK lines (≤25 PPM).  

- Global technical support.