Battery Terminal Tab Transition Sheet Welding Equipment

1. Battery Terminal Tab Transition Sheet Welding Equipment Overview

Equipment Name: Battery Terminal Tab Transition Sheet Welding Equipment

Model: HY-TTW6060

Application: Specialized for high-precision welding of battery terminal tabs to transition sheets in lithium-ion battery manufacturing. Supports multi-layer material welding with consistent bonding quality.

2. Mechanical Specifications

Equipment Dimensions:

Length: 1600 mm

Width: 1200 mm

Height: 1900 mm

Weight: 1500 kg ± 5%

Frame Material: Industrial-grade steel frame with anti-corrosion treatment.

Worktable Material: Hardened stainless steel with anti-static and wear-resistant coating.

Motion System: Precision servo-driven X-Y-Z axes with linear guide rails.

3. Welding Specifications

Welding Technology:

Laser Welding (standard).

Optional: Ultrasonic or Resistance Welding.

Laser Type: Fiber laser, 1064 nm wavelength.

Laser Power: 500–3000 W (adjustable).

Spot Size: 0.1–0.5 mm (configurable).

Welding Speed: 5–12 welds per minute, depending on material and thickness.

Welding Accuracy: ±0.05 mm.

Transition Sheet Compatibility:

Thickness: 0.1–0.6 mm.

Materials: Aluminum, nickel, copper, and laminated sheets.

Tab Compatibility: Aluminum, nickel, copper, and multi-layer combinations.

4. Vision and Alignment System

Alignment Accuracy: ±0.03 mm.

Camera:

Type: Industrial-grade high-resolution CCD camera.

Resolution: 5 MP.

Lighting System: Adaptive LED illumination for consistent weld seam visibility.

Error Detection: Automated detection of material misalignment, contamination, and weld defects.

5. Control and Interface

Control System: PLC with integrated HMI for real-time process control.

Interface:

12-inch touch screen with intuitive UI.

Multi-language support (English, Chinese, others).

Programmable Parameters:

Laser power, duration, and spot size.

Weld patterns and sequences.

Recipe management for different battery models.

Data Logging:

Internal Capacity: 1 TB SSD for weld history storage.

Export Formats: CSV and PDF via USB, Ethernet, or Wi-Fi.

6. Electrical Specifications

Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.

Maximum Power Consumption: 10 kW.

Control Voltage: 24V DC for internal systems.

7. Safety Features

Emergency Stop: Dual redundant emergency stop buttons.

Overload Protection: Automatic shutdown upon detecting overcurrent or excessive force.

Laser Safety: Enclosed laser operation with Class 1 protective casing and interlocks.

Temperature Monitoring: Real-time monitoring of weld area and cooling system.

8. Environment & Installation

Operating Environment:

Temperature: 10–30°C

Humidity: ≤65% RH (non-condensing).

Noise Level: ≤75 dB during operation.

Installation Requirements:

Flat, vibration-free surface.

Minimum clearance: 800 mm on all sides.

9. Cooling System

Type: Water-cooled laser module with independent chiller.

Flow Rate: 8–12 L/min.

Cooling Power: 3 kW.

10. Optional Configurations

Dual Welding Heads: For increased productivity and simultaneous processing.

IoT Connectivity: Remote monitoring and diagnostics via cloud platform.

Custom Transition Sheet Molds: For non-standard sheet sizes and shapes.

Integrated Pre-Weld Cleaning: Ultrasonic or laser cleaning module to ensure material surface quality.

11. Maintenance and Warranty

Maintenance Schedule:

Weekly: Clean lens, inspect worktable, and check laser alignment.

Monthly: Inspect servo motors, cooling system, and electronic connections.

Quarterly: Full calibration of alignment and welding systems.

Warranty Period:

Standard: 12 months.

Extended: Up to 36 months upon request.