Dual-Station Enclosed Rotary Welding Machine

1. Dual-Station Enclosed Rotary Welding Machine Overview

Equipment Name: Dual-Station Enclosed Rotary Welding Machine

Model: HY-DSRW800

Application: Precision welding of battery components, metal parts, or other materials requiring high-speed, dual-station rotary processing. The enclosed design ensures operator safety and minimizes environmental interference.

Production Capacity: 20–40 pieces per minute depending on the application.

2. Mechanical Specifications

Equipment Dimensions:

Length: 3000 mm

Width: 2200 mm

Height: 2000 mm

Weight: 2800 kg ± 5%

Frame Material: Reinforced steel with a powder-coated finish.

Worktable Material: Precision-machined stainless steel with anti-static properties.

Rotary Indexing Table:

Number of Stations: 2

Positioning Accuracy: ±0.02 mm.

Drive System: Servo motor with direct drive for high precision.

3. Welding Specifications

Welding Technology: Fiber Laser Welding.

Laser Specifications:

Power: 300–1000 W (adjustable).

Wavelength: 1064 nm.

Spot Size: 0.1–0.3 mm.

Welding Speed: Up to 12 welds per minute per station.

Welding Accuracy: ±0.02 mm.

Material Compatibility:

Metals: Aluminum, copper, stainless steel, and nickel.

Parts Dimensions:

Diameter: 10–300 mm.

Thickness: 0.2–3 mm.

4. Dual-Station Feature:

Station Design:

Fully independent stations operating simultaneously.

Support for different welding programs per station.

Cycle Time: ≤10 seconds per part.

Flexible Integration: Configurable tooling for diverse components.

5. Enclosure and Safety Features

Enclosure Design: Fully enclosed structure with viewing windows.

Viewing Windows:

Material: Polycarbonate with OD5 laser safety rating.

Position: Front and side panels for operator monitoring.

Safety Interlocks:

Prevent operation when the enclosure is open.

Emergency stop buttons at strategic locations.

Laser Safety Compliance: Class 1 laser safety certified.

6. Vision and Alignment System

Alignment System:

High-resolution cameras for part positioning and weld tracking.

Lighting: LED-based with anti-reflective filters.

Alignment Accuracy: ±0.02 mm.

Inspection Features:

Pre-weld: Verify alignment and part presence.

Post-weld: Inspect weld quality and structural integrity.

7. Control and Interface

Control System: PLC-based with independent control for each station.

Human-Machine Interface (HMI):

15-inch color touchscreen display.

User-friendly interface with recipe management.

Multi-language support (English, Chinese, others).

Programmable Parameters:

Laser power, pulse frequency, and spot size.

Rotary table indexing speed and positioning.

Data Logging:

Storage: 2 TB SSD.

Export: USB, Ethernet, or Wi-Fi (CSV, PDF formats).

8. Electrical Specification:

Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.

Maximum Power Consumption: 12 kW.

Control Voltage: 24V DC for auxiliary systems.

9. Environmental and Installation Requirements

Operating Environment:

Temperature: 15–30°C.

Humidity: ≤60% RH (non-condensing).

Noise Level: ≤70 dB during operation.

Installation Requirements:

Floor Load: >1000 kg/m².

Clearance: Minimum 1000 mm around the equipment.

10. Cooling System

Type: Integrated water cooling system for laser components.

Cooling Capacity: 8 kW.

Water Flow Rate: 10–20 L/min.

Optional: Air-cooled system for specific applications.

11. Optional Configurations

Dual Laser Sources: Independent lasers for each station to enhance throughput.

Advanced Vision System: AI-based alignment and defect recognition.

IoT Connectivity: Remote diagnostics and real-time monitoring.

Automated Sorting: Integration with sorting modules for pass/fail criteria.

12. Maintenance and Warranty

Maintenance Schedule:

Weekly: Inspect lenses, alignment systems, and rotary table.

Monthly: Calibrate laser power and inspect servo motors.

Quarterly: Conduct full diagnostics of electrical and mechanical systems.

Warranty Period:

Standard: 12 months.

Extended: Up to 36 months available upon request.